Move one of the bodies by a negligible distance (e.g., 0.001mm). Perform the "Unite" or "Subtract" again.
Follow these diagnostic steps in order. Often, the solution is simpler than you think. ansys maxwell failed to recover wired body
If using circles or arcs, specify a higher number of segments (e.g., 0 for auto, or a fixed integer) to convert smooth curves into a chain of lines that the mesher can handle more predictably. Move one of the bodies by a negligible distance (e
These add no electromagnetic value but cause the mesher to fail. Often, the solution is simpler than you think
Right-click the object → Properties → uncheck Parametric (if set). Sometimes parametrics corrupt the recovery step.
have reported specific stability issues with this error. If possible, update to
or later, which includes improved mesh methods for Parasolid kernel geometries. ResearchGate tool specifically for imported CAD How to solve this error in ANSYS maxwell? - ResearchGate